Client Case : Custom CNC Rack Slotting Machine for a Russian Client
In the middle of the year, our team was presented with a unique and technically demanding project. A client from Russia approached us with a requirement for a highly specialized CNC rack slotting machine tailored to meet their unique production process specifications. The client’s current manufacturing setup could not be fully served by any available machines on the market, as their production process required specific adaptations to achieve the precision and durability necessary for their parts.
Understanding the Client’s Needs
Our first step was to gain a deep understanding of the client’s requirements. They provided us with detailed production line schematics and business process diagrams, which highlighted the complexity of their operation. The client required a machine capable of processing racks with a precise module pitch and specific tooth inclination. From these documents, we understood that the machine needed to produce racks with exact dimensions and chamfers, as well as specific tolerances to ensure product consistency across large production volumes.
Engineering a Custom Solution
Using the technical specifications provided, our engineering team designed a machine tailored to the client's needs. Key features of the customized machine included:
- Modular Thread and Precision Specificationsm=8β=09-B
- Dimensional Accuracy12.566 ± 0.04 mm
- Tailored Machine Layout750 mm
- Chamfer and Surface Finish1x45°2x45°Ra 12.5
Seamless Integration and Support
Once the machine was assembled and tested, our team ensured a seamless integration into the client's production line. The installation process was followed by thorough testing to confirm that all parameters, such as the rack length, tooth profile, and chamfer angles, were within the client’s specifications. Our technical specialists provided comprehensive training on machine operation, including how to maintain the accuracy of nominal pitch (Pn = 25.133) and keep the machine calibrated for extended use.
Business Impact and Client Growth
The custom CNC rack slotting machine has since become a vital part of the client’s production line. The machine’s design enables it to handle high volumes without compromising on precision or efficiency, directly supporting the client’s business growth. With this machine, the client can now manufacture racks with the exact specifications required for their products, helping them expand their market reach and take on more complex orders.
Conclusion
At Kazida, we pride ourselves on our strength and experience in designing and delivering tailored solutions that meet the unique needs of our clients. Our team is dedicated to providing top-tier service at every stage, from initial consultation to final implementation, ensuring each project aligns perfectly with our clients' operational goals. This project with our Russian client highlights our ability to handle complex requirements with precision and professionalism. With Kazida, you can trust that your production challenges will be met with innovative, reliable, and expertly crafted solutions.